The Story of Fireplace
Hand Carved in Limestone
Walter S. Arnold, Sculptor / Stone Carver
Chicago, U.S.A.

I design and carve fireplaces in limestone and marble. This is the story of one of them, showing the progress through design, carving and installation. Follow the links at the bottom of this page to see the wide range of my fireplace styles and designs.

Carved English Tudor Limestone Fireplace W-29 © Walter S. Arnold

The Story of A Custom Fireplace:
from design, through carving, to installation. 
29-W

hand carved fireplaces in stone and marble

Design

1931 Magazine pix of the living room Installed fireplace
When the house was completed in 1931 the photo on the left was published in an architectural magazine. The fireplace was torn out in the 1960's. The new owners wanted to restore the original grandeur. The result is on the right.
drawing for the fireplace Working from the photo and from measurements taken on site, I developed this drawing. In addition, I created full scale drawings of the carving details and profiles of the moldings.
Once these were approved the stone was ordered from a stone mill. The mill purchases 20 ton blocks of stone from the quarries in Southern Indiana, and saws them to size. I gave them a detailed list of the 14 pieces that make up this fireplace.
Carving
On the workbench Family crest with lion and birds
Carving is done with various hammers and chisels. Here work has begun on the five emblems. While the basic design was taken from the missing original fireplace, details were personalized for the client. The emblems include a Viking ship, the Mayflower (honoring the family's ancestors) and a family crest featuring a lion.

Starting the Mayflower

Carving the Viking ship

After transferring the drawing to the stone, carving proceeds carefully, first shaping the forms and then developing the details.

The Mayflower

Viking Ship

Carved myrtle leaves were incorporated as ornamental elements, since the homeowner loves the look of the myrtle.

carved pieces ready for installation

Myrtle Ashlar Stop

Installation

Installation by the stone masons took several days.

opening

Stone Setting

The old hearth was removed, and the floor was covered to protect it from damage. On the right you see the mason setting one of the fireplace feet on the new hearth.

Anchoring the stone to the wall

Level and plumb

The stone was set with mortar and anchored back to the wall with galvanized wall ties. All pieces were carefully aligned and leveled. In key locations the stones were pinned together with bronze pins.

tucking mortar in the joints

Done

All joints (the gaps between the pieces of stone) were filled with mortar and when complete, tuckpointed with grout.

The completed fireplace

Thistle

Click the image on the left to see a large picture of the finished fireplace.
Other pages showing work in progress and the creative process:

Site Map
GALLERY RESOURCES
Gargoyles
Gargoyles, grotesques, green men & their history
Fireplaces
Different styles & designs in marble & limestone
Creating Gargoyles
The sequence of carving gargoyles
Carving tools and techniques
How a block of stone becomes a sculpture
Latest Work!
What's new
A Stone Menagerie
Carved animals
Who am I?
Biography of the artist
Marble
Images, 200 varieties
Custom Signage Public Sculpture Stonecutters
History- the Union in America
Religious Sculpture Garden Sculpture Teachers Q&A Students questions about gargoyles and carving
Small Sculpture Large Sculpture Scalable Bitmap Fonts
Architectural Ornament VRML 3d Sculpture Links to other sites The Gargoyle Newsletter
The Gargoyle Store Gargoyle Postcards
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© 1994-2008 Walter S. Arnold, Sculptor/Stone Carver
Chicago, USA (847) 568-1188
(312) 226-1141
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Web site design and graphics by Walter S. Arnold